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Fitment Hotline · (330) 478-0000 Cart0 Shop Headers by Engine
A completed header set cooling on a steel rack inside the Thorley Canton, Ohio fabrication shop

Canton, Ohio · Est. 1978

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The full Thorley catalog — 1,860+ mandrel-bent header SKUs in stock for every major American V8 from 1964 through 2024, hand-ported and built in Canton by 47 craftsmen.

  • 1,860+In-stock SKUs
  • 94%Same-day ship before 2pm ET
  • Lifetime no-rust-through warranty · ISO 9001:2015

Engine Family Catalog

Pick Your Engine Family — Then Pick Your Tube Diameter

Every tile below opens the full fitment grid for that platform: chassis years, tube diameter, collector style, material, and CARB status. The largest header library in North America, sorted the way real engine builders sort it.

*Torque gains from independent dyno testing by Engine Builder Magazine, March 2019, on a 350ci SBC with stock compression and a tuned Holley 750. Gains vary by engine combo, tune, and altitude — see each SKU page for its own dyno sheet.

Why Buy Direct From Thorley

The Numbers Behind the Catalog

  • 1,860+

    In-stock header SKUs — the largest library in North America, covering 1964–2024 applications

  • 94%

    Of orders ship same-day when placed before 2pm ET, backed by a 99.2% on-time rate over 5 years

  • 4.9 / 5

    Average across 8,300+ verified Trustpilot and Speedway Motors reviews from real engine builders

  • Lifetime

    No-rust-through warranty honored on every header since 1982 — 412,000+ sets shipped to date

Need help matching an SKU to your combo? Six ASE-certified technicians answer the Thorley fitment hotline in under 38 seconds on average.

Call the Fitment Hotline
Free in-house fitment consult

“Picked up in two rings. The tech asked about my combo, my bellhousing clearance, and whether I was running a factory clutch linkage — then handed me the exact SKU, the torque-gain range, and the collector size I needed. No upsell, no transfer to sales. Saved me a return and a weekend in the garage.”

Dale R. '69 Camaro SS 396 build · verified buyer
<38s avg pickup time
6 ASE-certified techs
$0 consult fee, ever
Pick Your Design Family

Match the header to the build, not the brochure.

Four core tube geometries cover every American V8 build we ship — from a bolt-on street restoration to a 9-second race combo. Torque-gain ranges below come from our own dyno pulls and the Engine Builder Magazine Tri-Y test (March 2019). Your combo, tune, and altitude will move the needle inside those bands.

01 · Mid-Range Torque

Tri-Y

A finished Tri-Y header set for a small-block Chevy on the Thorley shop bench.
Primary tube
1-5/8" – 1-3/4"
Collector
3" merge-style
Torque gain
+18–27 ft-lbs
Best for
Street & strip, 2,500–5,500 rpm

Our patented 2016 SEMA-winning design. The tuned merge in the secondary pair widens the torque curve without giving up top-end — the choice for most street-driven muscle cars.

02 · Top-End HP

Long-Tube

A long-tube equal-length header set on a fabrication table.
Primary tube
1-7/8" – 2-1/8"
Collector
3-1/2" – 4" race
Powerband
5,000–7,500 rpm
Best for
Race only, full exhaust work

Equal-length primaries scavenge hardest at the top of the rev range. Requires dropped oil pan fitment, hood clearance mods, and an open exhaust — not a daily-driver swap.

03 · Tight Engine Bay

Shorty

A shorty header set on an engine stand.
Primary tube
1-1/2" – 1-5/8"
Collector
2-1/2" – 3"
Clearance
Stock-style fit
Best for
Resto mods, lowered chassis

The bolt-on answer when a long-tube won't clear the steering, the frame rail, or the A/C box. Smaller gains, but the install is a Saturday, not a season.

04 · Stock Replacement

Block-Hugger

A block-hugger header set hugging the engine block.
Primary tube
1-1/2"
Collector
2-1/2"
Fit
OEM-style, stock stands
Best for
1964–1979 factory chassis

Drops onto the factory engine stands with zero fabrication. The right pick for a numbers-matching restoration or a daily driver that just needs a leak-free replacement.

Every header above is mandrel-bent in our 38,000 sq-ft Canton, Ohio facility — no crush bends, ever, since 1978 — and ships with a lifetime no-rust-through warranty.

Shop All 1,860+ Header SKUs →
Before You Click Add To Cart

Talk to a real wrench-turner about your combo.

Six ASE-certified technicians staff the line. They answer in under 38 seconds on average, walk you through fitment, torque-gain ranges, and collector sizing — and they don't transfer you to sales. Free, in-house, and based in Canton, Ohio since 1978.

No bots. No scripted transfers. No sales-floor triage. Just the same Canton, Ohio shop floor that has shipped 412,000+ header sets since 1978.